Intelligent glass cutting assembly line
HSL-LSX5133
Brief Introduction to Intelligent Glass Cutting Production Line
HSL-LSX5133
The HSL-LSX5133 intelligent glass cutting assembly line consists of three major systems: the loading table, cutting table, and breaking table. The glass cutting process is automated and can quickly and accurately perform picking, cutting, and air floating table breaking. Optional functions include automatic labeling, Low-e film removal, laser marking, etc. Suitable for straight and irregular cutting of flat glass in construction, decoration, home appliances, mirror splicing, handicrafts, and other fields.
The workflow is as follows: The loading machine adopts mechanical flipping, and the glass raw sheets to be processed are removed from the material rack through vacuum suction cups and dropped onto the loading platform. Transport the glass to the cutting platform through the rollers on the loading platform and the conveyor belt on the glass cutting platform. The tool box on the crossbeam of the cutting machine is driven by a servo motor to move the tool at high speed in the X and Y directions. The Z-axis motor rotates to control the tool's tangent trajectory, and at the same time, analog signals are used to control the tool pressure and depth. The four axes move simultaneously for cutting. After the cutting is completed, the glass is transported to the air floating breaking table for breaking by the air floating formed by the conveyor belt on the cutting table and the breaking table.
- Loading machine
- Equipment Introduction
The loading machine is mainly used for automatic glass picking, safely separating the glass raw sheets on the glass frame, transforming them from vertical to horizontal, and transferring them towards the cutting table.
The workflow is as follows: place the glass in the designated position, give the pick-up signal, the upper arm flips upwards through the flipping mechanism, and the whole machine starts to move forward. When the sensing device on the lower arm contacts the glass, the whole machine stops moving; The vacuum pump starts suction work, and after suction, the suction cup arm lifts, the walking motor retracts, and the flipping arm flips down to level the glass. The suction cup blows air and the glass falls onto the conveyor wheel; Horizontal transmission positioning, wait for the cutting machine to start conveying signals before conveying to the cutting table. The entire homework process is controlled by PLC
Equipment composition organization
It mainly consists of eight parts: frame mechanism, flipping mechanism, suction cup lifting mechanism, X-axis walking mechanism, Y-axis walking mechanism, conveying mechanism, vacuum and pneumatic control system, and electrical control system.
Functional description
- ;Alarm device: There is a reliable vacuum detection device that can automatically alarm and display abnormal situations. It can be controlled when abnormalities occur to ensure that an alarm is triggered in case of vacuum abnormalities and that the glass is in a vacuum pumping state; Ensure that the vacuum suction cup is in a vacuum state when there is glass during emergency parking to avoid glass damage caused by abnormal shutdown;
2) :Operation mode: The device has two functions to choose from: automatic mode and manual mode, which are convenient and intuitive to operate;
3) ;Operation interface: adopting LCD touch screen display interface, easy and fast operation;
4):95~98 ..Flip angle: adjustable from 95 to 98 degrees. Can meet various angles of glass frame mounting
5)Sensing device: It adopts non-contact detection enhanced proximity switch to avoid wear of detection components and has a long service life. The contacts are spark-free and noise-free, effectively reducing electromagnetic interference and running stably. It has good waterproof, shockproof and corrosion-resistant properties and can adapt to industrial environments. It is flexible to install and has stable performance. It is a sensing device for precision detection.
6)Anti strip: A unique lifting device that prevents glass scratches and strip defects caused by lifting actions.
7)Parameter settings: The loading sequence and number of pieces per workstation can be digitally and automatically set, and can be connected to the cutting machine for fully automatic operation. The equipment will automatically move and pick up pieces, achieving uninterrupted and continuous loading without repeated operations, making it more convenient and efficient.
Equipment configuration: (Standard configuration, taking double flip and double workstation as an example
Equipment parameters
- Equipment Introduction
- The working principle of the cutting machine is to transport the cut glass from the conveyor belt to the worktable, and automatically record the position of the glass through the photoelectric scanning system. Then, the cutting head with diamond wheel on the tool box is controlled by the program to move along the X and Y directions respectively, cutting the substrate. The control part of the machine adopts a CNC motion controller, and the drive part applies advanced servo motors.
- Huashili fully automatic cutting machine adopts industry-leading servo direct drive structure, combined with high-quality linear guide rail, stable and reliable performance, and long service life.
- The cutting beam adopts industrial aluminum integrated beam, which is extruded by a large extruder and then subjected to aging treatment to increase strength. After being processed by a large gantry machining center, the accuracy of the equipment is greatly improved.
- The cutting bridge adopts a dual drive system, with high diagonal accuracy and easy adjustment. Accurate diagonals are the foundation for smooth edge grinding and processing in the subsequent sequence.
- High cutting accuracy and good edge breaking effect can greatly save the consumption of grinding wheels in the edge grinding process and reduce production costs.
- Complete alarm information, self diagnostic function to monitor work status, and quickly solve problems.
- The device has a one click reset function, which can complete all the preparation work before automatic startup with just one touch of the touch screen, greatly improving work efficiency.
- The blade head is equipped with a lower blade protection function. If the blade head falls outside the glass or at a gap in the glass, the program will automatically stop, effectively preventing damage to parts and glass.
- Multiple cutting operation modes, including assembly line cutting mode, photoelectric positioning cutting mode, and direct cutting mode, can be freely set through options. During the processing, automatic cutting mode and idle operation mode can be switched at any time.
- Equipment composition organizationFully automatic cutting machine: composed of chassis mechanism, crossbeam mechanism, worktable mechanism, blade mechanism, conveying mechanism, photoelectric scanning positioning mechanism, and electrical control system.
- Standard features introduction
- Cutting technology and automatic oil supply
Professional glass cutting control system realizes automatic cutting of straight and special-shaped glass, greatly improving glass cutting efficiency.
The pressure of the cutting head is controlled by an electromechanical precision pressure valve. The uniform output pressure of the cylinder allows the cutting head to perfectly fit the glass surface for cutting, thus avoiding the cutting phenomenon caused by glass quality problems .
When cutting glass, the cutting oil is automatically filled using pneumatic pressure control, and moves synchronously with the cutting head through the PLC control system .
Optimization software and special-shaped libraries
- Compatible with the standard G code of Italian OPTIMA optimization software and domestic Guiyou software: achieving versatility in processing files in different formats.
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- Glass cutting optimization program is specially designed to cut flat glass into workpieces of different sizes, improving the cutting rate of glass and reducing the waste of original glass sheets.
- The special-shaped glass cutting library integrates various special-shaped glass patterns and templates to meet the needs of different glass cutting.
Automatic edge positioning and intelligent special-shaped scanningAutomatic edge-finding and positioning of glass: Accurately detects the actual position and deflection angle of the glass, and automatically adjusts the cutting path of the cutter head to improve efficiency.
Intelligent special-shaped scanning: The detector can intelligently scan special-shaped templates and feedback to automatically generate graphics. The templates can be made of various types of materials to achieve profiling cutting.
Glass cutting machine guide rail automatic lubrication system can realize automatic lubrication, reduce manual intervention, and improve the stability and reliability of lubrication.
Lubrication reminder can be set. When lubrication is needed, press the oil filling button for 10 seconds to complete the operation, which is easy to operate.
Servo motor direct drive structureIt adopts servo motor direct drive structure, which is directly driven by X and Y axis servo motors without using belts.
With high precision and low noise, it is the preferred structure for high-end CNC equipment.
Automatic voltage control Automatic pressure control system uses a high-precision pressure regulating valve to control the pressure of the cutting head. The cutting pressure is evenly output, making it easy to break the slices.
When cutting glass of different thicknesses, there is no need to manually adjust the pressure. The cutting system matches the corresponding pressure according to the optimized thickness of the original glass sheet, which is easy to operate.
Professional glass cutting control system realizes automatic cutting of straight and special-shaped glass, greatly improving glass cutting efficiency.
The pressure of the cutting head is controlled by an electromechanical precision pressure valve. The uniform output pressure of the cylinder allows the cutting head to perfectly fit the glass surface for cutting, thus avoiding the cutting phenomenon caused by glass quality problems .
When cutting glass, the cutting oil is automatically filled using pneumatic pressure control, and moves synchronously with the cutting head through the PLC control system .
Servo motor direct drive structure
It adopts servo motor direct drive structure, which is directly driven by X and Y axis servo motors without using belts.
With high precision and low noise, it is the preferred structure for high-end CNC equipment.
Automatic voltage control
Automatic pressure control system uses a high-precision pressure regulating valve to control the pressure of the cutting head. The cutting pressure is evenly output, making it easy to break the slices.
When cutting glass of different thicknesses, there is no need to manually adjust the pressure. The cutting system matches the corresponding pressure according to the optimized thickness of the original glass sheet, which is easy to operate.
Automatic rail lubrication
Glass cutting machine guide rail automatic lubrication system can realize automatic lubrication, reduce manual intervention, and improve the stability and reliability of lubrication.
Lubrication reminder can be set. When lubrication is needed, press the oil filling button for 10 seconds to complete the operation, which is easy to operate.
Remote control controls the machine to drive the walking reducer to realize any turning and walking in the work workshop.
After machine walking and glass loading, before the cutting operation, the foot cylinder automatically works to stop the machine body, ensuring the stability of the cutting process and ease of operation.
- Compatible with the standard G code of Italian OPTIMA optimization software and domestic Guiyou software: achieving versatility in processing files in different formats.Glass cutting optimization program is specially designed to cut flat glass into workpieces of different sizes, improving the cutting rate of glass and reducing the waste of original glass sheets.
- The special-shaped glass cutting library integrates various special-shaped glass patterns and templates to meet the needs of different glass cutting.
- Air floating breaking table
- Equipment Introduction
The air floating breaking table uses a breaking rod to assist in breaking pieces or directly breaks pieces by hand. Use a foot switch to control the action of the breaking rod. This device is easy to operate and maintenance free.
- Equipment configuration
- Main configuration
- Frame
Made of national standard 80*80*3, 100*50*2.5 and 50*50*2.5 square tubes welded together
Countertop
- High-density waterproof board with anti-static industrial felt on the surface to ensure stable use in humid environments.
Ejector rod
It is equipped with 1 horizontal and 2 vertical ejector rods; the ejector rods adopt a connecting rod linkage mechanism and are driven by a cylinder to ensure synchronous lifting and lowering; it is controlled by a foot switch for convenient operation.
Fan
9-26NO-4A-4.0KW customized centrifugal fan
Cylinder
AirTAC
Air flotation system
The surface of the countertop is evenly covered with 4mm air flotation holes, and a high-pressure fan provides airflow to float the glass on the table, making it easier for operators to move the glass.
Equipment parameter
Number of top poles 3 items
Table size 5200mmx3600mm
Mesa Height
Installation size 900mm ± 30mm
Broken glass thickness 3-19mm
Power
About 8kw
Equipment weight
About 1505kg
- Customer Special Needs List
- Fill in special requirements, if not filled in, we will produce according to our company's standard model)
- Project
Description
Notes
- Various configurations occupy different sizes
Glass cutting assembly line double flip single workstation occupation map
Glass cutting assembly line with double flipping and double workstations occupies the map
Company Profile
Shandong Huashil Technology is an excellent domestic supplier of comprehensive glass deep processing professional equipment and system solutions integrating R&D, manufacturing, sales and technical services of glass deep processing equipment. It is a "national high-tech enterprise", " national technology-based enterprise", "provincial specialized and new enterprise" , " provincial innovative enterprise", " AAA-level credit enterprise", and " PICC Product Liability Insurance Covered Products" . The company always adheres to technological innovation as the core and market demand as the guide, continuously improves the technical content and quality level of products, and promotes the development of products and services towards high-end and intelligent development.
The company mainly develops and produces glass cutting lines, intelligent glass raw sheet storage, intelligent glass sorting system, intelligent glass laser marking machine, glass loading and cutting machine, glass double-sided edge grinding machine connection, large-scale glass deep processing non-standard full-factory connection and other complete glass deep processing equipment. It produces more than 1,000 sets of intelligent glass equipment annually, serving more than 5,000 domestic glass deep processing users, and its machines are sold to more than 80 countries and regions around the world. The company pays attention to product quality and brand building, and has passed the EU CE certification, Russian EAC certification, ISO9001 quality management system certification , Intellectual Property Compliance Management System Certification, Tax credit rating A, Environmental Credit Rating Green Rating, and has obtained many national patents. The company adheres to the business philosophy of "customer first, quality first" and is committed to providing customers with high-quality and efficient glass processing solutions.
In the future development, Huashil Technology will continue to adhere to technological innovation, continuously improve product quality and market competitiveness, and provide global customers with better products and services. At the same time, the company will also actively fulfill its social responsibilities, promote the sustainable development of the industry, and create a better living space for mankind.
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