Semi-automatic loading cutting machine with ejector
HSL-BZD3826
HSL-BZD3826
HSL-BZD3826 semi-automatic loading cutting machine with ejector
Semi-automatic loading cutting machine with ejector integrates semi-automatic loading, automatic optimization of typesetting, automatic labeling (optional), automatic cutting and air floating breaking. Glass cutting process is automated. The machine can achieve straight and special-shaped cutting of glass, and is suitable for processing in glass industries such as construction, decoration, home appliances, mirrors, and handicrafts.
Functions & Features:
Item |
Item description |
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Standard functions |
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Cutting technology and automatic oil supply
- Professional glass cutting control system realizes automatic cutting of straight and special-shaped glass, greatly improving glass cutting efficiency.
- The pressure of the cutting head is controlled by an electromechanical precision pressure valve. The uniform output pressure of the cylinder allows the cutting head to perfectly fit the glass surface for cutting, thus avoiding the cutting phenomenon caused by glass quality problems .
When cutting glass, the cutting oil is automatically filled using pneumatic pressure control, and moves synchronously with the cutting head through the PLC control system . |
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Optimization software and special-shaped libraries
- Compatible with the standard G code of Italian OPTIMA optimization software and domestic Guiyou software: achieving versatility in processing files in different formats.
- Glass cutting optimization program is specially designed to cut flat glass into workpieces of different sizes, improving the cutting rate of glass and reducing the waste of original glass sheets.
- The special-shaped glass cutting library integrates various special-shaped glass patterns and templates to meet the needs of different glass cutting.
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Automatic edge positioning and intelligent special-shaped scanning
- Automatic edge-finding and positioning of glass: Accurately detects the actual position and deflection angle of the glass, and automatically adjusts the cutting path of the cutter head to improve efficiency.
- Intelligent special-shaped scanning: The detector can intelligently scan special-shaped templates and feedback to automatically generate graphics. The templates can be made of various types of materials to achieve profiling cutting.
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Telescopic boom and automatic loading
- Equipped with 3 big arms, ensuring the stability and reliability of loading large glass sheets.After the big arm automatically turns up, the small arm automatically extends, the glass is manually lifted up, and the big arm is recovered. The glass sheet falls onto the air-floating cutting table. Manually move glass sheets to the appropriate position to start cutting.
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Air floating countertop
- Cutting table is equipped with air holes, and centrifugal fans provide high-pressure airflow to facilitate the transportation or shifting of glass while preventing scratches on the table.
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breaking ejector rod
- Install 1 horizontal and 2 vertical breaking ejector rods on the cutting table to facilitate the glass opening operation.
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Automatic rail lubrication
- Glass cutting machine guide rail automatic lubrication system can realize automatic lubrication, reduce manual intervention, and improve the stability and reliability of lubrication.
- Lubrication reminder can be set. When lubrication is needed, press the oil filling button for 10 seconds to complete the operation, which is easy to operate.
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Servo motor direct drive structure
- It adopts servo motor direct drive structure, which is directly driven by X and Y axis servo motors without using belts.
- With high precision and low noise, it is the preferred structure for high-end CNC equipment.
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Automatic voltage control and voltage detection
- Automatic pressure control system uses the high-precision pressure regulating valve to control the pressure of the cutting head. The cutting pressure is evenly output, making it easy to break the slices.
- When cutting glass of different thicknesses, there is no need to manually adjust the pressure. The cutting system matches the corresponding pressure according to the optimized thickness of the original glass sheet, which is easy to operate.
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Voltage detection
- Voltage detection can display the voltage condition during operation in real time, and cooperate with the machine's alarm system to easily monitor the machine's working condition .
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Optional configuration |
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Automatic labeling
- Replace manual labeling. The printer automatically prints out a label recording the glass information, and the fingers of the labeling cylinder grab the label and stick it on the surface of the corresponding glass piece. The standard machine head for labeling has high labeling efficiency. (Customers are recommended to configure the labeling function )
- Labels can be set with multiple contents, such as: glass size, customer information, serial number, process, QR code, etc.
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LOW-E High performance LOW-E film removal device
- The width of the film removal wheel used to remove the low-e layer is 20 mm or 25 mm (please note clearly when placing an order) .
- It has an automatic dust removal function. The dust removal function is automatically turned on after the film removal function is turned on .
- It has an automatic compensation function and a precision pressure reducing valve controls the pressure of the grinding wheel. There is no need to adjust the film removal depth during use.
- . Can remove rectangular and special shapes.
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Parameter configuration:
Item |
Item description |
Product Configuration
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Mechanical part
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Frame |
The thickened profile is subjected to aging treatment after welding, and the side beam fixing surface is processed by gantry machine tools to ensure accuracy and stability. |
Side beam |
Patented industrial aluminum combined linear guide rails ensure stable operation of the cutting bridge. |
Cutting beams |
Patented industrial aluminum composite linear guide rails are milled by a gantry milling machine to ensure accuracy . |
Straight square rail |
,Huashil customized linear guides have high precision, low noise, and long-lasting stability. |
Gear and Rack |
HRC50~55°,,.Huashil customized helical gear rack, 6-grade ground helical gear rack, HRC50~55°, low noise, high wear resistance, long-lasting and stable. |
Fan |
Customized centrifugal fan with high total pressure and large flow rate ensures stable glass flotation. |
Printer |
MY-IP561( optional ) |
Telescopic reduction motor |
RV63-1/40-0.75KW Huabo |
Boom reduction motor |
RV110-1/80-2.2KW Huabo |
Knife box motor |
0.4KW Deaour high-performance industrial control special servo motor, precise control and smooth operation. |
X-axis traveling motor |
1.8KW,.1. 8 KW Deaour high-performance industrial control special servo motor, precise control and smooth operation. |
Y-axis traveling motor |
1.5KW Deaour high-performance industrial control special servo motor, precise control and smooth operation. |
Machine head guard |
.Customized machine head guard, beautiful and durable . |
Boom sprocket drive |
Using 16A double-row flip sprocket chain, stable and reliable |
Oil cylinder |
Tongkai Hydraulics . |
Bearings |
6204NSK Adopt 6205-2R Japanese NSK bearings , 6204 Japanese NSK bearings , etc. |
Wire Trough Box |
Patented industrial aluminum customization |
Windpipe |
φ8 Sun Rise φ8 |
Drag chains |
High strength 7525 silent drag chain. |
Countertop |
High-density waterproof board with anti-static industrial felt on the surface to ensure stable use in humid environments. |
Screw bolt |
Use 8.8 grade high-strength bolts for connection, strong and durable |
Cylinder |
AirTAC |
Cutting wheel |
(142°/145°/152°/155°)German Bohle (angle 142°/145°/152°/155°) |
Item |
Item description |
Product Configuration |
Electrical Parts |
Industrial host |
Control system is dedicated to the industrial control host, which is small in size and stable in performance. |
Touch screen |
MCGSTFT.MCGS high brightness TFT LCD touch screen. |
Control board |
PLC |
Control System |
Weimin Control System |
Frequency Converter |
Inovance |
Encoder |
OMRON |
Phase sequence relay |
OMRON |
Contactor |
Delixi |
Circuit breaker |
Delixi |
Intermediate relay |
Keworch |
Fiber Optic Probes |
Panasonic |
Proportional valve |
SMC/FELTON/MOOXEE Japan SMC high precision pressure regulating valve / FELTON high precision pressure regulating valve/MOOXEE high precision pressure regulating valve |
Air filter |
AW3000-03 AirTac AW3000-03 |
Pressure reducing valve |
AR3000-03 AirTac AW3000-03 |
Oil mist |
AL3000-03 AirTac AW3000-03 |
Oil mist separator |
AF3000-03 AirTac AW3000-03 |
Electromagnetic valve |
4V410110B/4V230C08B/4N21008/DC24V AirTac 4V410110B/AirTac 4V230C08B/AirTac 4N21008/DC24V |
Vacuum filter |
AF2000-02 AirTac AF2000-02 |
Water filter |
AF-02 |
Proximity switch |
Jingda |
Foot valve |
FV420 Airtac FV420 |
Photoelectric switch |
OMRON OMRON or imported from Switzerland |
Other components |
Use imported and domestic first-line brands Chint and Delixi electrical components. |
Item |
Item instruction |
Machine and technical parameters |
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3826 length*width*height: about 3560mm*4850mm*1600mm |
Cutting table dimensions |
3826 Length*width: about 3900mm*3120mm |
Processing glass size |
3826:MAX.3660*2440mm |
Countertop height |
880±30mm (foot adjustable) |
Power Requirements |
Three fires and one ground wire 380V ( special voltages should be communicated in advance ) |
Installed power |
About 12kW |
Compressed air |
Mpa exhaust volume 0.6-1m3/min |
Glass thickness |
3 ~ 18mm Lower than 3mm or higher than 12mm (excluding 12mm) must be informed in advance |
Cutting head speed |
0-2 0 0M/min ( can be set ) |
Cutting bridge speed |
0-2 0 0M/min ( can be set ) |
Cutting acceleration |
≥8m/s² |
Cutting knife holder |
360 |
Cutting accuracy |
≤±0.3mm/s |
FAQ:
Q1: Are you a factory or a trader?
A: We are a manufacturer integrating industry and trade. Welcome to visit our company.
Q2: Can I add my LOGO to the product?
A: We support on-demand customization, including LOGO customization, color customization, appearance size customization, etc.
Q3: What payment methods do you support?
A: We support T/T
Q4: What are your modes of transportation?
A: We usually choose the appropriate mode of transportation (sea, air, land) according to the conditions of the goods, or we can choose the mode of transportation according to your requirements.
Q5: How can I get an accurate quotation?
A: You can first send your specific demand information and product pictures, and we will customize a solution for you according to your needs and
inform you of the specific price
Company Profile
Shandong Huashil Technology is an excellent domestic comprehensive glass deep processing professional equipment and system solution provider integrating R&D, manufacturing, sales and technical services of glass deep processing equipment. It is a "National High-tech Enterprise" and a "Provincial Specialized, Special and New enterprise". The company always adheres to technological innovation as the core and market demand as the guide, constantly improves the technical content and quality level of products, and promotes the development of high-end and intelligent products and services.
The head office is located in the Industrial Park of Rizhao High-tech Zone, Shandong Province with convenient transportation. It has modern standard workshops and advanced processing equipment. With an annual output of more than 1,000 units/sets of smart glass equipment, it serves more than 5,000 domestic glass deep processing users, and its products are sold to more than 80 countries and regions around the world.
It mainly develops and produces glass cutting lines, smart glass original sheet storage, smart glass slicing systems, smart glass laser marking machines, glass cutting all-in-one machines, glass bilateral edge grinding machine connections, and large-scale glass deep processing non-standard whole-factory connections. Waiting for a complete set of glass deep processing equipment.
The company focuses on product quality and brand building, has passed ISO9001 quality management system certification, and has obtained a number of national patents. The company adheres to the business philosophy of "customer first, quality first" and is committed to providing customers with high-quality and efficient glass processing solutions.
In the future development, Huashil Technology will continue to adhere to technological innovation, continuously improve product quality and market competitiveness, and provide better products and services to global customers. At the same time, the company will also actively fulfill its social responsibilities, promote the sustainable development of the industry, and create a better living space for mankind.